{"id":185,"date":"2022-07-04T11:50:17","date_gmt":"2022-07-04T08:50:17","guid":{"rendered":"https:\/\/idealmodel.com\/?p=185"},"modified":"2023-03-31T11:31:03","modified_gmt":"2023-03-31T08:31:03","slug":"recineli-kaliplama-sisteminin-secimi-ve-planlanmasi","status":"publish","type":"post","link":"https:\/\/www.idealmodel.com\/tr\/recineli-kaliplama-sisteminin-secimi-ve-planlanmasi\/","title":{"rendered":"Re\u00e7ineli Kal\u0131plama Sisteminin Se\u00e7imi ve Planlanmas\u0131"},"content":{"rendered":"<p><em><span style=\"color: #e26e0e;\">Yazan:<\/span> FAT GmbH, Almanya<\/em><br \/>\n<em><span style=\"color: #e26e0e;\">\u00c7eviri:<\/span> \u0130DEAL MODEL, T\u00fcrkiye<\/em><\/p>\n<hr \/>\n<p>&nbsp;<\/p>\n<p>D\u00f6k\u00fcmhaneler rekabet\u00e7i olabilmek i\u00e7in ba\u015fta kalite olmak \u00fczere, verimlilik ve \u00fcretim esnekli\u011fi gibi avantajlara sahip olmal\u0131d\u0131r. Geli\u015fmi\u015f \u00fcretim y\u00f6ntemlerini ve teknolojiyi yak\u0131ndan takip ederek kendilerini geli\u015ftirmelidir. \u0130\u015flem d\u00f6ng\u00fclerinin \u00e7ok iyi planlanmas\u0131 (\u015eekil 1) gerekmektedir. Kaynaklar\u0131n en iyi \u015fekilde kullan\u0131m\u0131, kal\u0131plama hatt\u0131n\u0131n ak\u0131c\u0131l\u0131\u011f\u0131, daha y\u00fcksek verimlilik ve \u00fcretim art\u0131\u015f\u0131 sa\u011flayacakt\u0131r. Re\u00e7ineli kal\u0131plama sistemlerinde uygun kum ba\u011flay\u0131c\u0131s\u0131n\u0131n se\u00e7imi de \u00e7ok \u00f6nemli bir fakt\u00f6rd\u00fcr.<\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" class=\"aligncenter wp-image-6106\" src=\"https:\/\/idealmodel.com\/wp-content\/uploads\/2022\/07\/SHB.moulding-line-centre.jpg\" alt=\"\" width=\"555\" height=\"397\" srcset=\"https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/SHB.moulding-line-centre.jpg 1189w, https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/SHB.moulding-line-centre-300x214.jpg 300w, https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/SHB.moulding-line-centre-768x549.jpg 768w, https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/SHB.moulding-line-centre-770x550.jpg 770w\" sizes=\"(max-width: 555px) 100vw, 555px\" \/><\/p>\n<p style=\"text-align: center;\"><em>\u015eekil 1: Alfa-set metodu kullan\u0131lan dereceli kal\u0131plama tesisi<\/em><\/p>\n<p>&nbsp;<\/p>\n<p>D\u00f6k\u00fcm par\u00e7alar\u0131n talebi geli\u015fen teknolojilerle birlikte kalite standartlar\u0131 y\u00fckselmekte ve karma\u015f\u0131k geometrilere d\u00f6n\u00fc\u015fmektedir. Buna ba\u011fl\u0131 olarak d\u00f6k\u00fcm tesislerindeki makine yat\u0131r\u0131m\u0131 ve modernizasyonu ka\u00e7\u0131n\u0131lmaz hale gelmektedir. Y\u00fczey kalitesinin iyile\u015ftirilmesi ve y\u00fczey temizleme i\u015flemlerinin azalt\u0131lmas\u0131 konusu da firmalara rekabet anlam\u0131nda b\u00fcy\u00fck kazan\u00e7lar sa\u011flayacakt\u0131r.<\/p>\n<p>&nbsp;<\/p>\n<p>Optimize edilmi\u015f \u00fcretim y\u00f6ntemleri, iyi planlanm\u0131\u015f i\u015flem d\u00f6ng\u00fcleri, mevcut kaynak ve kapasitelerin uyumlu hale getirilmesi ile birlikte kaliteli malzemeleri kullanmak, verimlilik ve d\u00f6k\u00fcm kalitesini \u00f6nemli \u00f6l\u00e7\u00fcde iyile\u015ftirecektir. Bu i\u015flemler kum haz\u0131rlama (\u015eekil 2) ve t\u00fcm kal\u0131plama tesisini i\u00e7ermelidir.<\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" class=\"aligncenter wp-image-6108\" src=\"https:\/\/idealmodel.com\/wp-content\/uploads\/2022\/07\/Resim-02.jpg\" alt=\"\" width=\"555\" height=\"672\" srcset=\"https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/Resim-02.jpg 702w, https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/Resim-02-248x300.jpg 248w\" sizes=\"(max-width: 555px) 100vw, 555px\" \/><\/p>\n<p style=\"text-align: center;\"><em>\u015eekil 2: Alfa-set kumu reklamasyon tesisi<\/em><\/p>\n<p>&nbsp;<\/p>\n<h2><span style=\"color: #e26e0e;\">Alfa-Set mi? Furan m\u0131?<\/span><\/h2>\n<p>Bu g\u00f6revi \u00e7\u00f6zmek i\u00e7in, dereceli veya derecesiz sistemler de dahil olmak \u00fczere farkl\u0131 kavramlar\u0131n yan\u0131 s\u0131ra farkl\u0131 ba\u011flay\u0131c\u0131 maddeler konusu da tart\u0131\u015f\u0131lmal\u0131d\u0131r. En uygun ba\u011flay\u0131c\u0131 madde se\u00e7imi de \u00f6nemlidir. Ba\u011flay\u0131c\u0131 sistemi; d\u00f6k\u00fcm prosesi ve hepsinden \u00f6nemlisi s\u00fcrekli olarak iyi kazan\u0131lm\u0131\u015f malzeme \u00f6zelliklerinin gereklili\u011fi ile belirlenir. \u00c7o\u011funlukla furan re\u00e7ineler, demir ve al\u00fcminyum d\u00f6k\u00fcmhanelerinin kal\u0131plama sistemlerinde ba\u011flay\u0131c\u0131 maddeler olarak kullan\u0131l\u0131r.<\/p>\n<p>&nbsp;<\/p>\n<p>\u00c7elik d\u00f6k\u00fcm ve y\u00fcksek ala\u015f\u0131ml\u0131 \u00f6zel \u00e7elikler i\u00e7in alfa-set kal\u0131plama y\u00f6ntemi olarak da bilinen alfa-set re\u00e7ine (\u00e7\u00f6zelti) y\u00f6ntemi kendi \u00f6nemini kan\u0131tlam\u0131\u015ft\u0131r. Alman re\u00e7ineli sistem \u00fcreticisi FAT firmas\u0131, alfa-set kal\u0131plama tesisleri ve \u00e7elik d\u00f6k\u00fcmhaneleri konusunda y\u00fcksek tecr\u00fcbe ve bilgi birikimine sahiptir.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>Bu yaz\u0131da FAT firmas\u0131n\u0131n Almanya\u2019da kurmu\u015f oldu\u011fu \u00e7elik d\u00f6k\u00fcmhanesi (\u015eekil 3) \u00f6rnek olarak konu al\u0131nm\u0131\u015ft\u0131r.<\/strong><\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-7616\" src=\"https:\/\/idealmodel.com\/wp-content\/uploads\/2022\/07\/Alfa-set-recineli-ve-dereceli-dokum-tesisi.jpg\" alt=\"Alfa-set re\u00e7ineli ve dereceli d\u00f6k\u00fcm tesisi\" width=\"605\" height=\"316\" srcset=\"https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/Alfa-set-recineli-ve-dereceli-dokum-tesisi.jpg 605w, https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/Alfa-set-recineli-ve-dereceli-dokum-tesisi-300x157.jpg 300w\" sizes=\"(max-width: 605px) 100vw, 605px\" \/><\/p>\n<p style=\"text-align: center;\"><em>\u015eekil 3: Alfa-set re\u00e7ineli ve dereceli d\u00f6k\u00fcm tesisi<\/em><\/p>\n<p>&nbsp;<\/p>\n<p>Bu tip alfa-set re\u00e7ine kullanan kal\u0131plama tesisleri, \u00e7elik ve \u00f6zel \u00e7elik d\u00f6k\u00fcmhanelerdeki di\u011fer so\u011fuk re\u00e7ine kal\u0131plama y\u00f6ntemlerine (\u00f6rne\u011fin furan re\u00e7ine y\u00f6ntemi) g\u00f6re a\u015fa\u011f\u0131daki avantajlara sahiptir:<\/p>\n<ul>\n<li>\u00c7ok iyi d\u00f6k\u00fcm y\u00fczeylerinin sa\u011flanmas\u0131,<\/li>\n<li>Termal \u00e7atlaklar, par\u0131lt\u0131 olu\u015fumu, inceltme ve erozyon etkileri gibi kusurlara kar\u015f\u0131 d\u00fc\u015f\u00fck yatk\u0131nl\u0131kta olmas\u0131,<\/li>\n<li>Azot, k\u00fck\u00fcrt ve fosfor i\u00e7ermeyen bir sistem olmas\u0131,<\/li>\n<li>Kompleks geometrili kal\u0131plarla d\u00f6k\u00fcm yapma imk\u00e2n\u0131 vermesi,<\/li>\n<li>Kolay kal\u0131p s\u0131y\u0131rma imk\u00e2n\u0131,<\/li>\n<li>\u0130yi kal\u0131p mukavemet \u00f6zelliklerine sahip olmas\u0131,<\/li>\n<li>D\u00f6k\u00fcm ve d\u00f6k\u00fcm s\u0131ras\u0131nda d\u00fc\u015f\u00fck koku olu\u015fumu,<\/li>\n<li>At\u0131k kal\u0131plama malzemesinin nispeten d\u00fc\u015f\u00fck kirletici kategoride olmas\u0131.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p>Projede; ba\u011flay\u0131c\u0131 re\u00e7ine karar\u0131n\u0131n verilmesi \u00f6ncesinde, ayn\u0131 par\u00e7ay\u0131 furan ve alfa-set re\u00e7inesiyle ayr\u0131 ayr\u0131 kal\u0131play\u0131p d\u00f6kmek, aralar\u0131ndaki kalite ve ekonomik farkl\u0131l\u0131klar\u0131n\u0131 incelemek kullan\u0131lacak re\u00e7inenin tespiti i\u00e7in son derece yararl\u0131 olacakt\u0131r. Zaman i\u00e7erisinde yayg\u0131n olarak tercih edilen alfa-set re\u00e7ineleri ba\u011flay\u0131c\u0131 olarak kullan\u0131lmas\u0131 ile kumun geri kazan\u0131lmas\u0131n\u0131n zor oldu\u011fu d\u00fc\u015f\u00fcncesi de FAT taraf\u0131nca aksi ispatlanm\u0131\u015ft\u0131r.<\/p>\n<p>&nbsp;<\/p>\n<p>\u00c7elik d\u00f6k\u00fcmhanesinde bu t\u00fcr kal\u0131plama tesisleriyle ilgili daha az deneyim oldu\u011fundan, yeniden kazan\u0131lm\u0131\u015f kum kayb\u0131 ve toz konsantrasyonu gibi \u00f6zellikler, denemeler s\u0131ras\u0131nda belirlenen dayan\u0131m de\u011ferleri d\u0131\u015f\u0131nda FAT s\u00f6zle\u015fmelerinde sabitlenmi\u015ftir.<\/p>\n<p>&nbsp;<\/p>\n<h2><span style=\"color: #e26e0e;\">Dereceli kal\u0131plama m\u0131, Derecesiz kal\u0131plama m\u0131?<\/span><\/h2>\n<p>En uygun kal\u0131plama hatt\u0131n\u0131n se\u00e7ilmesinde ikinci \u00f6nemli husus, kal\u0131plama tesisinin dereceli ya da derecesiz sistem olmas\u0131 konusudur. Konu ald\u0131\u011f\u0131m\u0131z FAT konsepti, dereceli kal\u0131plama tesisine dayan\u0131yor. Dereceli kal\u0131plama tesislerinde, derecelerin bo\u015falt\u0131l\u0131p yeniden kullan\u0131m i\u00e7in geri g\u00f6nderilmesi zorunlulu\u011fu dezavantaj gibi g\u00f6r\u00fcnmesine ra\u011fmen, bir\u00e7ok avantaj\u0131 da vard\u0131r. \u00d6rne\u011fin, derecesiz kal\u0131plar, genel olarak, daha fazla kum ve gerekli kum kal\u0131b\u0131 mukavemetini elde etmek i\u00e7in daha y\u00fcksek miktarda ba\u011flay\u0131c\u0131 madde eklenmesini gerektirir. Dereceler kullan\u0131ld\u0131\u011f\u0131nda, daha zay\u0131f bir ba\u011flay\u0131c\u0131 madde kar\u0131\u015f\u0131m\u0131 kullanmak m\u00fcmk\u00fcnd\u00fcr. Buna ba\u011fl\u0131 olarak ta dereceli sistemlerde daha az kum miktar\u0131 ve dolay\u0131s\u0131yla daha az re\u00e7ine kullan\u0131lm\u0131\u015f olur.<\/p>\n<p>&nbsp;<\/p>\n<p>Ayr\u0131ca derece pimleri kullan\u0131ld\u0131\u011f\u0131 i\u00e7in derece kapatma i\u015flemi \u00e7ok daha efektif hale gelir. Derece kilitleme i\u015flemleri de daha kolay ve g\u00fcvenilirdir. 2000 mm x 1400 mm x 500\/500 mm \u00f6l\u00e7\u00fclerinde bir kal\u0131b\u0131n derecesiz olarak ta\u015f\u0131nmas\u0131, kapat\u0131lmas\u0131, bozulmas\u0131 vb. aktar\u0131m i\u015flemleri, dereceli olarak yap\u0131lmas\u0131na g\u00f6re \u00e7ok daha zordur. Daha k\u00fc\u00e7\u00fck kal\u0131plarda derecesiz kal\u0131plama sistemleri kullan\u0131labilir.<\/p>\n<p>&nbsp;<\/p>\n<p>Yukar\u0131da belirtilen faydalar nedeniyle, \u00f6zellikle b\u00fcy\u00fck \u00e7elik par\u00e7alar d\u00f6ken konu ald\u0131\u011f\u0131m\u0131z \u00f6rnek tesis, alfa-set ba\u011flay\u0131c\u0131 re\u00e7ine sistemine dayanan ve mekanik reklamasyon yan\u0131 s\u0131ra kromit kumu ay\u0131rma sistemi i\u00e7eren (\u015eekil 4), FAT&#8217; \u0131n dereceli kal\u0131plama sistemi tercih edilmi\u015ftir.<\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" class=\"aligncenter wp-image-6117\" src=\"https:\/\/idealmodel.com\/wp-content\/uploads\/2022\/07\/Resim-04.jpg\" alt=\"\" width=\"555\" height=\"686\" srcset=\"https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/Resim-04.jpg 688w, https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/Resim-04-243x300.jpg 243w\" sizes=\"(max-width: 555px) 100vw, 555px\" \/><\/p>\n<p style=\"text-align: center;\"><em>\u015eekil 4: Kromit kumu ay\u0131rma sistemi<\/em><\/p>\n<p>&nbsp;<\/p>\n<h2><span style=\"color: #e26e0e;\">Re\u00e7ineli Sistemin Adaptasyonu<\/span><\/h2>\n<p>Tesis tasar\u0131m\u0131 s\u0131ras\u0131nda baz\u0131 zorluklar\u0131n \u00fcstesinden gelinmesi gerekiyordu. \u00d6rne\u011fin, orta \u00f6l\u00e7ekteki d\u00f6k\u00fcmler i\u00e7in mekanize bir kal\u0131plama tesisi ve a\u011f\u0131r par\u00e7a d\u00f6k\u00fcmleri i\u00e7in manuel kal\u0131plama sisteminin mevcut binaya uyarlanmas\u0131 gerekiyordu. Ek olarak, mevcut alandan ayr\u0131, Is\u0131l i\u015flem f\u0131r\u0131n yeri, ma\u00e7a hane yeri, ta\u015flama ve temizleme i\u015flemlerinin yap\u0131laca\u011f\u0131 b\u00f6l\u00fcmlerin de dikkate al\u0131nmas\u0131 gerekiyordu. B\u00fct\u00fcn bunlar\u0131n yan\u0131 s\u0131ra fabrika binas\u0131 altyap\u0131s\u0131n\u0131n da g\u00f6z \u00f6n\u00fcnde bulundurulmas\u0131 gerekiyordu. Mevcut vin\u00e7lerin yerleri ve yollar\u0131 da dikkate al\u0131nmas\u0131 gerekiyordu. \u00c7\u00fcnk\u00fc vin\u00e7ler aras\u0131ndaki \u00e7arp\u0131\u015fmalar istenmeyen bekleme s\u00fcrelerine neden olacak ve artan devir s\u00fcreleri nedeniyle s\u00f6zle\u015fmede kararla\u015ft\u0131r\u0131lan kal\u0131p tesisinin performans\u0131n\u0131 tehlikeye atacakt\u0131.<\/p>\n<p>&nbsp;<\/p>\n<p>Kal\u0131plama tesisini tasarlarken bir di\u011fer \u00f6nemli husus, ge\u00e7en s\u00fcrelerin ger\u00e7ek\u00e7i bir \u015fekilde ele al\u0131nmas\u0131d\u0131r. Bu s\u00fcreler, hangi \u00f6zel d\u00f6k\u00fcm i\u015fleminin kullan\u0131ld\u0131\u011f\u0131na g\u00fc\u00e7l\u00fc bir \u015fekilde ba\u011fl\u0131 oldu\u011fundan, herhangi bir tasar\u0131m karar\u0131n\u0131 vermeden \u00f6nce m\u00fc\u015fteri ile yak\u0131n bir i\u015fbirli\u011fi yap\u0131lmas\u0131 \u015fartt\u0131r. Detay tasar\u0131m\u0131 ba\u015flat\u0131l\u0131ncaya kadar, kavram\u0131 optimize etmek ve mevcut ko\u015fullara m\u00fckemmel bir \u015fekilde adapte etmek i\u00e7in m\u00fc\u015fterilerle bir\u00e7ok g\u00f6r\u00fc\u015fme yap\u0131lmas\u0131 gerekir.<\/p>\n<p>&nbsp;<\/p>\n<p>Tesis kuruldu\u011funda, iki adet mikser i\u00e7eren bir kal\u0131plama b\u00f6l\u00fcm\u00fcne sahipti. Bu mikserlerin biri orta \u00f6l\u00e7eklerdeki d\u00f6k\u00fcmler i\u00e7in, di\u011feri a\u011f\u0131r par\u00e7a d\u00f6k\u00fcmleri i\u00e7in kullan\u0131l\u0131yordu. Orta \u00f6l\u00e7ekteki d\u00f6k\u00fcmler i\u00e7in \u00e7evrim s\u00fcresi her bir yar\u0131m kal\u0131p i\u00e7in ortalama 5 dakika olup, b\u00fcy\u00fck d\u00f6k\u00fcmlerde s\u00fcre olduk\u00e7a uzamaktayd\u0131. Di\u011fer bir \u00f6nemli husus, ba\u011flay\u0131c\u0131 madde kar\u0131\u015f\u0131m\u0131n\u0131 belirli bir d\u00f6k\u00fcm prosed\u00fcr\u00fcne g\u00f6re ayarlamakt\u0131r. Alfa-set metodu, uygulama s\u0131ras\u0131ndaki kimyasal reaksiyona g\u00f6re di\u011fer so\u011fuk re\u00e7ine metotlar\u0131na g\u00f6re farkl\u0131l\u0131k g\u00f6sterir. Alfa-set re\u00e7ine (\u00e7\u00f6zelti), ester eklenerek sertle\u015ftirilir. Bu esterler, bir\u00e7ok ba\u011flay\u0131c\u0131 \u00fcreticisi taraf\u0131ndan kimyasal reaksiyon i\u00e7in gerekli olan suyu i\u00e7eren \u00e7\u00f6zelti halinde sunulur. Ancak, kal\u0131p \u00fcretimi s\u0131ras\u0131nda yeterli esnekli\u011fe izin vermez. Bu nedenle FAT, suyun yaln\u0131zca so\u011fuk ak\u0131\u015fl\u0131 kar\u0131\u015ft\u0131r\u0131c\u0131larda kar\u0131\u015ft\u0131r\u0131lmas\u0131 s\u0131ras\u0131nda ilave edildi\u011fi bir Alfa-Set ba\u011flay\u0131c\u0131 madde kullan\u0131lmas\u0131n\u0131 \u00f6nerilmi\u015ftir. So\u011fuk ak\u0131\u015fl\u0131 kar\u0131\u015ft\u0131r\u0131c\u0131lar uygun bir su dozajlama \u00fcnitesi (dozaj vanas\u0131 i\u00e7eren ek bir pompa) ile donat\u0131lm\u0131\u015ft\u0131r. Nemlendirilmi\u015f yeni kumun y\u00fczey kumu olarak kullan\u0131lmas\u0131 istenmese de, bu ekipman m\u00fc\u015fteri istedi\u011fi takdirde nemlendirmenin geri kazan\u0131lm\u0131\u015f kum ile yap\u0131lmas\u0131na olanak tan\u0131r. Sonu\u00e7 olarak, m\u00fc\u015fteri, belirli bir kal\u0131p \u00fcretiminde ihtiyaca g\u00f6re su ilavesini ayarlayabilir.<\/p>\n<p>&nbsp;<\/p>\n<p>Kum kal\u0131plar\u0131, doldurma i\u015flemi s\u0131ras\u0131nda m\u00fcmk\u00fcnse titre\u015fimlerle kum e\u015fit \u015fekilde da\u011f\u0131t\u0131l\u0131r ve ard\u0131ndan kal\u0131ptan ayr\u0131lana kadar konvey\u00f6r istasyonlar\u0131nda k\u00fcrlemeye b\u0131rak\u0131l\u0131r. Dolum istasyonlar\u0131n\u0131n tam olarak nereye konumland\u0131r\u0131laca\u011f\u0131 ve ka\u00e7 tane k\u00fcrleme istasyonunun kullan\u0131labilece\u011fi, daha \u00f6nce teorik olarak belirlenmi\u015f olan \u00fcretim performans\u0131n\u0131 elde etmek i\u00e7in temel fakt\u00f6rlerdir.<\/p>\n<p>&nbsp;<\/p>\n<p>Kal\u0131p, \u00f6zel olarak tasarlanm\u0131\u015f kal\u0131p ay\u0131rma masas\u0131 kullan\u0131larak modelden ayr\u0131l\u0131r. Hidrolik \u00e7eneler model plakas\u0131n\u0131 yerinde tutar. Bu sayede kald\u0131rma paralel olarak yap\u0131l\u0131r ve kum k\u0131r\u0131lmalar\u0131 ya\u015fanmaz.<\/p>\n<p>&nbsp;<\/p>\n<p>Hidrolik veya zincirli tip manip\u00fclat\u00f6r, dereceyi ters \u00e7evirir ve prosesin devam\u0131 i\u00e7in makaral\u0131 konvey\u00f6re koyar. Kal\u0131b\u0131n kurutulmas\u0131 alfa-set re\u00e7inelerde gerekli de\u011fildir, \u00e7\u00fcnk\u00fc alfa-set re\u00e7inelerin sertle\u015fmesi polikondenzasyon reaksiyonu de\u011fil, poliadisyon reaksiyonudur. Sonu\u00e7 olarak, su serbest b\u0131rak\u0131lmaz ancak kimyasal olarak ba\u011flan\u0131r.<\/p>\n<p>&nbsp;<\/p>\n<p>Y\u00fczey iyile\u015ftirme i\u015flemi i\u00e7in, manip\u00fclat\u00f6r\u00fcn konumland\u0131rd\u0131\u011f\u0131 bir tank\u0131n \u00fczerinde boya y\u0131kama \u015feklinde ger\u00e7ekle\u015ftirilir. Y\u00fczeyi iyile\u015ftiren kal\u0131p, \u00e7elik bir levha ta\u015f\u0131y\u0131c\u0131s\u0131n\u0131n \u00fcst\u00fcne yerle\u015ftirilir ve y\u00fczey kurutulur. Bu i\u015flemle, derece, t\u00fcm kirli gaz\u0131 g\u00fcvenli bir \u015fekilde \u00e7\u0131karmak i\u00e7in bir t\u00fcnelden hareket ettirilir. Daha sonra, ba\u015f \u00fcst\u00fc vin\u00e7 kullan\u0131larak ma\u00e7alar yerle\u015ftirilir. Kal\u0131plar d\u00f6k\u00fcmhanede ayr\u0131 bir d\u00f6k\u00fcm b\u00f6l\u00fcm\u00fcnde d\u00f6k\u00fcl\u00fcr. So\u011futulduktan sonra, dereceler titre\u015fimli bir sarsak \u00fczerine bo\u015falt\u0131l\u0131r (\u015fekil 5) ve kum, kromit kumu ayr\u0131\u015ft\u0131rmay\u0131 i\u00e7eren kum reklamasyon \u00fcnitesine beslenir.<\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" class=\"aligncenter wp-image-6119\" src=\"https:\/\/idealmodel.com\/wp-content\/uploads\/2022\/07\/Resim-05.jpg\" alt=\"\" width=\"555\" height=\"392\" srcset=\"https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/Resim-05.jpg 1204w, https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/Resim-05-300x212.jpg 300w, https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/Resim-05-768x542.jpg 768w, https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/Resim-05-770x544.jpg 770w\" sizes=\"(max-width: 555px) 100vw, 555px\" \/><\/p>\n<p style=\"text-align: center;\"><em>\u015eekil 5: G\u00f6t\u00fcr\u00fcc\u00fcl\u00fc sarsak<\/em><\/p>\n<p>&nbsp;<\/p>\n<p>Sipari\u015fin verilmesinden, tarif edilen boyutta bu t\u00fcr bir mekanize kal\u0131plama tesisinin devreye al\u0131nmas\u0131na kadar ge\u00e7en s\u00fcre yakla\u015f\u0131k 8-14 ayl\u0131k bir s\u00fcredir. Tesis, \u00e7elik d\u00f6k\u00fcmhane \u00e7al\u0131\u015fanlar\u0131 ve ba\u011flay\u0131c\u0131 tedarik\u00e7isi ile yak\u0131n i\u015fbirli\u011fi i\u00e7inde optimize edildi. Tan\u0131mlanan tesis \u015fimdi tablo 1&#8217;de listelenen performans verileriyle \u00e7al\u0131\u015fmaktad\u0131r. Kal\u0131plama tesisisin mekanize edilmesi sayesinde, \u00e7elik d\u00f6k\u00fcmhanesi art\u0131k b\u00fcy\u00fck miktarlardaki \u00e7ok zor geometrili d\u00f6k\u00fcm par\u00e7alar\u0131n\u0131 h\u0131zl\u0131 bir \u015fekilde ve daha az fini\u015f i\u015flemi uygulayarak \u00fcretebilmektedir.<\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" class=\"aligncenter wp-image-6122\" src=\"https:\/\/idealmodel.com\/wp-content\/uploads\/2022\/07\/FAT-Recineli-Sistem-Tablo.jpg\" alt=\"\" width=\"555\" height=\"154\" srcset=\"https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/FAT-Recineli-Sistem-Tablo.jpg 1294w, https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/FAT-Recineli-Sistem-Tablo-300x83.jpg 300w, https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/FAT-Recineli-Sistem-Tablo-768x213.jpg 768w, https:\/\/www.idealmodel.com\/wp-content\/uploads\/2022\/07\/FAT-Recineli-Sistem-Tablo-770x214.jpg 770w\" sizes=\"(max-width: 555px) 100vw, 555px\" \/><\/p>\n<p style=\"text-align: center;\"><em>Tablo 1: \u00d6rnek Alfa-set kal\u0131plama tesisi performans verileri<\/em><\/p>\n<p>&nbsp;<\/p>\n<p>Daha fazla bilgi i\u00e7in:<br \/>\n<strong><span style=\"color: #e26e0e;\">www.f-a-t.de<\/span><\/strong><\/p>\n<p><em>\u015eekil 1: Alfa-set metodu kullan\u0131larak dereceli kal\u0131plama tesisi<\/em><br \/>\n<em>\u015eekil 2: Alfa-set kal\u0131plama malzemesinin \u0131slah\u0131<\/em><br \/>\n<em>\u015eekil 3: Alfa-set metodu kullan\u0131larak a\u011f\u0131r d\u00f6k\u00fcm i\u00e7in dereceli d\u00f6k\u00fcm tesisi<\/em><br \/>\n<em>\u015eekil 4: Kromit kumu ay\u0131rma sistemi<\/em><br \/>\n<em>\u015eekil 5: Tahliye istasyonu dahil titre\u015fimli \u0131zgara<\/em><br \/>\n<em>Tablo 1: Alfa-set kal\u0131plama tesisi performans verileri<\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Yazan: FAT GmbH, Almanya \u00c7eviri: \u0130DEAL MODEL, T\u00fcrkiye &nbsp; D\u00f6k\u00fcmhaneler rekabet\u00e7i olabilmek i\u00e7in ba\u015fta kalite olmak \u00fczere, verimlilik ve \u00fcretim esnekli\u011fi gibi avantajlara sahip olmal\u0131d\u0131r. Geli\u015fmi\u015f \u00fcretim y\u00f6ntemlerini ve teknolojiyi yak\u0131ndan takip ederek kendilerini geli\u015ftirmelidir. \u0130\u015flem d\u00f6ng\u00fclerinin \u00e7ok iyi planlanmas\u0131 (\u015eekil 1) gerekmektedir. Kaynaklar\u0131n en iyi \u015fekilde kullan\u0131m\u0131, kal\u0131plama hatt\u0131n\u0131n ak\u0131c\u0131l\u0131\u011f\u0131, daha y\u00fcksek verimlilik ve \u00fcretim art\u0131\u015f\u0131 sa\u011flayacakt\u0131r. Re\u00e7ineli kal\u0131plama sistemlerinde uygun kum ba\u011flay\u0131c\u0131s\u0131n\u0131n se\u00e7imi de \u00e7ok \u00f6nemli bir fakt\u00f6rd\u00fcr.[&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":7709,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[53],"tags":[],"acf":[],"_links":{"self":[{"href":"https:\/\/www.idealmodel.com\/tr\/wp-json\/wp\/v2\/posts\/185"}],"collection":[{"href":"https:\/\/www.idealmodel.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.idealmodel.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.idealmodel.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.idealmodel.com\/tr\/wp-json\/wp\/v2\/comments?post=185"}],"version-history":[{"count":1,"href":"https:\/\/www.idealmodel.com\/tr\/wp-json\/wp\/v2\/posts\/185\/revisions"}],"predecessor-version":[{"id":7729,"href":"https:\/\/www.idealmodel.com\/tr\/wp-json\/wp\/v2\/posts\/185\/revisions\/7729"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.idealmodel.com\/tr\/wp-json\/wp\/v2\/media\/7709"}],"wp:attachment":[{"href":"https:\/\/www.idealmodel.com\/tr\/wp-json\/wp\/v2\/media?parent=185"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.idealmodel.com\/tr\/wp-json\/wp\/v2\/categories?post=185"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.idealmodel.com\/tr\/wp-json\/wp\/v2\/tags?post=185"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}